Akaliko Zambia

• Repair

  Hydraulic cylinder service

  Hydraulic cylinders are stripped, repaired and pressure tested, with each component checked against its specification.

  Disassembly and inspection

  We strip down the cylinder and assess every component for wear, damage and tolerance loss. Technicians record the condition of the barrel, rod, seals and end caps, so you can see what needs attention before any work begins.

  Barrel repairs

  Worn, scored or out-of-round barrels are restored to factory specification by rechroming and honing. This returns the bore to a precise finish and diameter, which protects the seals and keeps the cylinder free of leaks.

  Rod replacement

  Bent, pitted or corroded piston rods are replaced with precision-machined rods built to the original specification, restoring strength and a smooth sealing surface.

  Hard chroming

  Where required, the barrel’s internal surface and the rod’s external surface are stripped and given a new corrosion-resistant hard chrome layer, then ground and polished to the required tolerance.

  Weld repairs with ultrasonic testing

  Certified welders repair cracks, mounting points and structural damage on cylinder bodies and components. Welds are made to industry standards and checked by ultrasonic testing.

  Pressure testing

  Before a cylinder leaves the workshop, it is pressure tested to verify its performance and confirm there are no leaks.

• Supply and repair

  Mesabi radiator service

  New Mesabi radiator assemblies, and repair, cleaning and testing of heavy-duty cooling systems.

  Manufacturing and assembly

  Akaliko supplies new Mesabi radiator assemblies and replacement cooling components for mining and heavy equipment. Units can be built to suit a machine’s specification or operating requirements.

  Repair and spare parts supply

  We repair and refurbish heavy-duty cooling systems and supply spare parts, covering damaged sections, worn components, leaks and the replacement parts needed to return a radiator to reliable operation.

  Ultrasonic cleaning

  Ultrasonic cleaning removes internal contamination, scale, oil residue and debris from hard-to-reach areas, restoring cooling efficiency and preparing components for inspection, repair and testing.

  Pressure testing

  Each repaired or assembled radiator is pressure tested to check its seals and find leaks before delivery.

  Painting and packaging

  Completed assemblies are given a protective coating and packed to protect them during handling, storage and shipment to site.

• Manufacturing

  Custom components and reverse engineering

  New components made from drawings, samples or operating requirements, including parts that are hard to source.

  Components made from drawings or requirements

  Akaliko manufactures new mining and heavy equipment components from customer drawings, samples, machine specifications or operating conditions, including OEM-equivalent replacement parts and application-specific components.

  Reverse engineering from physical samples

  When drawings are unavailable, we can reverse engineer a part from a sample, a worn part or an existing assembly. This covers dimensional measurement, technical drawings, material review and fitment checks.

  Material and design improvements

  We review design, materials, wear patterns and failure points, and can recommend changes to improve durability, service life and performance.

  Custom fabrication

  We develop components for specific machines, applications or operating conditions, including non-standard requirements, obsolete parts, upgraded designs and parts that are difficult to source through OEM channels.

• Exchange program (PEX)

  Part exchange: a prepared component from the exchange pool replaces a worn one, with the pool planned around your fleet’s forecast needs.

• Consignment program

  Agreed components are held in stock for your operation, so they are ready when you need them.

How exchange and consignment work See the inventory list

• Akaliko THS,Thailand
• Bore-Tech Solutions & Manufacturing,Canada
• Akaliko Canada,Canada
• Akaliko Remanufacturing Center North America,Mexico
• Rockmac Power Motive,United States
• Akaliko Mongolia,Mongolia
• Rockmac Inc.,United States
• Akaliko Intercontinental Turkey,Türkiye
• Asset Solutions Mongolia,Mongolia
• Akaliko Burkina Faso,Burkina Faso
• Congo Remanufacturing Services,DR Congo
• Akaliko PNG,Papua New Guinea
• Akaliko South Africa,South Africa
• PT United Hydraulic Technology,Indonesia
• PT United Hydraulic Technology Berau,Indonesia
• Akaliko Australia,Australia